Peanut butter line

Solutions

Advanced Tech, Superior Grind — Peak Peanut Butter Machines

Category: Solutions

  • How to use low fat nuts to make nut butter?

    How to use low fat nuts to make nut butter?

    • Materials Needed: Prepare high-quality clean nuts without shells, peels and other impuries, especially stones and metals. Usually specialized sorting machines are needed, nut butter producers can choose manual or automatic sorting machine according to the production scale and investment.
    manual sortor
    Manual sorting machine
    • Grinding the nuts by specialized grinding machine. Put the nuts into a nut butter grinding machine, here we recommend HY series Peanut butter making machine from the manufacturer, Lianyungang Huanyang Machinery Co.,Ltd. China.
    • Start the nut grinder machine and let it run. The machine combines various properties of homogenizing machine, ball mill, three-roller, shearing machine, mixer, etc. It has superior effects of superfine pulverization, dispersing emulsification, homogenization and mixing. Through the different movements of the stator and the relative movement of the rotor under high-speed rotation of 2800-2900RPM, when the material to be processed passes stator and rotor under the action of self-weight, gas pressure and centrifugal force, it receives strong shearing force and friction. The combined force of impact force, high-frequency vibration, etc., is effectively crushed, dispersed and emulsified and mixed. Homogenization is higher than 90%.
    Nut Butter Grinding Machine
    Grinding machine to make low fat nut butter
    • Adjust the consistency: Not like the peanut paste or sesame butter, usually the low fat nuts like almonds, cashews, or pistachios etc., are in shortage of fat content (around 40%), they are usually too thick and not spreading easily, our solution for the nut butter producder is to add a small amount of low – fat oil like grapeseed oil or light olive oil to process smoothly. However, be careful not to add too much oil to maintain the low – fat characteristic. Usually 10-15% of oil are suggested to grind together.
    • After the above automatic nut butter production plant, the nuts will release their natural oils and start to form a paste – like consistency.
    • Cooling the nuts butter naturally or by specialized cooling machine according to the production scale and investment.
    Cooling tank
    Nut butter cooling machine
    • Removing the air bubble which may produced in griding processing. There are professional vacuum degassing tanks for option.
    Nut butter vacuum tank
    Remove air bubbles by Degassing tank
    • Filling the nut butter by semi-automatic filler or professional automatic filling machine according to needs.
    Nut butter filling machine
    Semi-Automatic filling of nut butter

    By the above steps, you can make delicious low – fat nut butter for commercial use. The low fat nut butter can be used on bread, crackers, or use it in various recipes.

    HuanYang Machinery is a specialized peanut butter machine manufacturer with professional products, advanced technology and good after sale service. The peanut processing machines are popular and highly reputed by the customers from India, Southeast Asia, America, Russia and other countries. We also provide customized machines and turn-key solutions according to your own requirement.

  • Price offer of 100 kg peanut butter machine from roasting to packaging

    Price offer of 100 kg peanut butter machine from roasting to packaging

    Huanyang Machinery is a specialized peanut butter machine supplier, and we provide you with entire proposal and solutions. We will support you to produce peanut paste from A to Z.The main processing includes roasting, peeling, peanut butter grinding and filling/packaging machinery.

    The below proposal of complete peanut butter line for your reference:

    • Design type: Automatic plant
    • Budget Price: USD20,000.

    How does a automatic peanut butter plant working? How can I work a automatic peanut paste production line?
    For the working of automatic peanut butter plant, please see the video for the detailed introduction at:
    https://youtu.be/MDd-oF85apw

    The layout drawing of 100kg automatic peanut butter production plant as follows:

    The Price Offer and Equipment List including the following machines:

    No.NameQty(Unit)Remark/Specifics
    1Batch roaster
    (Electric Type)
    1Stainless steel cover
    2Cooling belt conveyor1Stainless steel type
    3Peanut blancher1Stainless steel type
    4Manual sorting belt1Stainless steel type
    5Peanut grinders1Stainless steel cover
    6Butter storage tank1Stainless steel 
    7Butter pump1Stainless steel 
    8Mixing tank1Stainless steel, Jacket layer
    9Butter pump1Stainless steel 
    10Butter filling machine1Stainless steel 
    11PlatformStainless steel 
    12Electric control cabinetBrand: CHNT
    Total power:40KWTOTAL PRICEUSD20,000

    Reference Photos of 100KG/H Peanut Butter Production Plant

    peanut roasting sorting peeling grinding packaging plant

    Finished product;

    Huanyang Machinery is your good choice, competitive supplier of peanut butter production line. Our machines get good evaluation as attached from the customer all over the world.

    If you need more information, consulting, proposals and suggestions, please contact us!

  • Peanut Frying Production Line

    Peanut Frying Line

    Peanut Frying Production Line

    peanut frying line

    Automatic peanut frying production line is consists of two parts: one is scalding and peeling, the other one is frying, degreasing and mixing. The peanut frying machine can synthesize the raw materials entering the fryer from timed frying, lifting the pan, pouring oil, lifting and pouring into the degreasing cylinder to deoil the oil. The temperature, frying time and deoiling time are all automatically controlled by the PC; the frying effect is stable and uniform, and it can effectively control the oil content of peanut.

    Heating Method: Closed-circuit heating by coal, oil, gas and electricity.
    Application: Widely used in beans, such as broad beans, soybeans, green beans, etc .; nuts, such as peanuts, cashews, walnuts and other fried processing.
    Function: It can realize fully automatic continuous work from raw material feeding to finished product, that is, continuous frying, online oil filtering, deoiling, cooling, powder mixing (additive mixing).

    peanut frying machine
    peanut frying machine

    Automatic peanut frying production line process: peanut commissioning-soaking-peeling-picking-drying-frying-deoiling-mixing-cooling-packaging
    Main Equipment: Peanut elevator, peanut boiling machine, peanut peeling machine, peanut sorting and picking belt conveyor, drying belt conveyor, peanut frying machine, oil removing machine, mixing machine. 


    Peanut Elevator: Lift and convey peanut to the boiling machine.
    Peanut Boiling Machine: boil the peanut for later peeling to remove the peanut red skin.
    Peanut Peeling Machine: It is specially used to remove the red skin of peanuts and outer skin of broad beans, with a high peeling rate. The red skin and peanut kernel are automatically separated and discharged while peeling, ensuring the quality of the material after peeling.
    Sorting and Picking Belt Conveyor: Pick out unqualified peanut and residues to improve the quality.
    Drying Belt Conveyor: Cooling down the temperature of peanut for further process.
    Peanut Frying Machine: The peanut frier where in contact with the peanut is made of high quality 304 stainless steel. It has an automatic temperature control device and automatic discharge. It can also equiped with automatic feeding and automatic stirring functions.
    Oil Removing Machine: Put the fried peanut into the oil removing cage. The centrifugal force generated by the rotation removes excess oil from the fried peanut.
    Mixing Machine: using stainless steel spiral device, after stirring various materials, the peanut is rotated out by the positive and negative rotation of the motor. The part in contact with the food is made of high quality stainless steel to ensure the cleanliness of the material. The equipment can be customized according to customer needs.
    Metal Detecting Machine: Make sure there is no metal impurities in the fried peanuts.
    Peanut Packing Machine: various packing method for customer.

  • Groundnut Meal Production Machines

    GROUNDNUT MEAL PRODUCTION MACHINES

    Groundnut Meal Production Process Introdcution

    Groundnut meal is delicious and can be added to various foods as an additive to improve the nutritional value, groundnut powder can be directly added to beverages or milk as a suspension to make various beverages, or as an auxiliary to barbecue to increase the flavor of the roast.

    Peanut is rich in linoleic acid and other unsaturated fatty acids necessary for the human body, which is particularly beneficial to the body’s absorption and digestion. Linoleic acid cannot be synthesized in the human body, but it can regulate the physiological functions of the human body, promote growth and development, degrade cholesterol, and prevent Hypertension and atherosclerosis play an important role. Peanut protein has relatively complete amino acids, its content is higher than animal protein, and it does not contain cholesterol. It is a high-quality vegetable protein.

    Groundnut meal is made from peanut, it just a physical change in form (like ice into water), does not affect its properties and original nutrition.

    Groundnut Meal Production Process Flow
    1.Raw Peanut→ 2. Groundnut Screening → 3. Decontamination → 4. Groundnut Roasting Machine → 5. Groundnut Peeling Machine → 6. Press Degreasing → 7. Crushing → 8. Inspection → 9. Packaging → 10. Storage


    Groundnut Meal Production Method
    1. Cook groundnut with roasting machine, remove the red skin after the peanuts are roasted,  then you can use a dry mill to grind them into fine powder.

    2. Roast peanuts at 80℃ for 4 minutes to remove the red skin, and then immerse them in 2 liters of 30 ℃ saturated salt solution for about 1 minute. Heat the peanuts in 15 liters of hot water at 100 ℃ for 20 minutes. After rinsing with water, immerse it in 2 liters of 90℃ hot water for about 30 minutes, and then crush this peanut suspension into a slurry. Finally, it is spray-dried into a nearly white peanut flour that can pass through a 300 mesh sieve. Peanut meal processed by this method does not produce off-flavors due to changes in protein or fat content.

    3. Drain each kilogram into the 3 liters of 40 ℃ saturated salt solution for about 1 minute and roast peanut at 90 ℃ for about 18 minutes. Then put the peanuts in 1.5 liters of water and heat-treat at 50 ℃ . After 20 minutes, rinse with water, put it into 1.5 liters of water for the second time, and heat-treat at 50 ℃ for 20 minutes. After the peanuts were rinsed again, they were placed in 1.5 liters of water a third time and treated in an autoclave at 120 ℃  for 30 minutes. Then the peanuts are crushed into a slurry and be spray-dried. The peanut powder processed by this method is light yellow, free powder, and has no odor.

  • Pre-Treatment of Peanut for Peanut Butter Making

    Solutions

    Pre-Treatment of Peanut for Peanut Butter Making

    Peanuts need to be pre-processed in the production of oil, peanut butter and other deep processed peanut product. The pretreatment of peanuts mainly includes the storage, cleaning, grading, husking, drying, red skin removing, crushing, softening, rolling and steaming of peanut.

    1. Storage 
    Peanut can be stored in the warehouse or in the open air. As long as the moisture content is controlled within 9% -10%. Peanut  with moisture content above 15% will suffer frostbite if the temperature is too low. You must reduce the moisture content before storing . Peanut kernels should be stored in a dry, low temperature and sealed state, this way can prevent pest infection and the influence of external temperature and humidity, it is the general method to store peanuts.
    2. Cleaning
    The purpose of cleaning is to remove various impurities in raw peanuts, such as iron blocks, stones, soil blocks, plant stems and leaves, etc. The impurity content of raw peanuts after cleaning must not exceed 0.2%. We usually use peanut de-stoner in the process, The most widely used cleaning method include screening, air separation, magnetic separation, water separation, specific gravity stone removal and impact.


    20191213111440

    3. Grading
    The purpose of the grading is to make the peanut size substantially uniform, and to ensure that the shelling and drying effects are uniform.

    4. Shelling
    Peanut shelling machine is the key equipment in this process, peanut must be shelled if you are making peanut butter. What is more, if you are making peanut oil, husking will improve the oil yield, improve the quality of crude oil and cakes, and facilitate the subsequent processes such as rolling embryos and the comprehensive use of skins.


    nut roaster

    5. Drying
    Drying is to reduce the moisture of peanut kernels in order to remove the red skin. The presence of red skin has a significant impact on the color and flavor of peanut butter. After drying, the moisture content is reduced by less than 4%. In order to reduce the denaturation of the protein, the drying process must be under 60℃. 

    6. Roasting
    Our peanut roaster can used electric heating and natural gas heating. The working temperature is controlled within the set temperature range. It is the most ideal equipment to roast granular food such as peanuts, seeds, almonds, walnuts, cashews, and grain crops. Features are high degree of automation, low noise, no pollution, high output, simple operation, etc.

    7. Peanut Red Skin Removing
    Peanut kernels are composed of red skin and kernels. Red skin is mainly fibrous tissue and hemostatin, while nutrients such as oil and protein in peanut are concentrated in the seed kernel. With our peanut peeling machine, red skin can be easily removed by the force of double-roller device. According to the specific gravity difference, air fan can seperate red skin and kernels. 

    peanut peeling machine